Grout-Clean-up

Kerridge Sandstone Kitchen Floor Renovation Rawtenstall Rossendale

Smooth Kerridge Sandstone Tiled Kitchen Floor Renovated in Rawtenstall

We were contacted by a new homeowner in Rawtenstall, which is in the borough of Rossendale, who having just moved in decided to contact us about her Sandstone kitchen floor. The stone floor was terribly dirty and was proving impossible to clean.

The stone was very smooth and having discussed it locally she had been told it was Kerridge Sandstone. I suspected from our conversations that it had not been sealed successfully as apparently even water from wet shoes would soak straight into the stone and cause staining.

Kerridge Sandstone Kitchen Floor Before Cleaning Rawtenstall Rossendale

I went over to survey the floor and discuss its renovation. Whilst there I was able to confirm the issues with the sealer and recommended deep cleaning the stone floor, stripping off what was left of the old sealer in the process and then re-sealing with something more durable.

Kerridge Sandstone Kitchen Floor Before Cleaning Rawtenstall Rossendale Kerridge Sandstone Kitchen Floor Before Cleaning Rawtenstall Rossendale

I worked out a renovation plan and price, which was agreed, and scheduled a date for the work to start. Due to the unknown history of the floor, I expected the plan was going to require some adjustments to achieve the best result.

Stripping and Cleaning a Kerridge Sandstone Tiled Kitchen Floor

Working in sections the initial focus was to get the floor clean which started by soaking the sandstone floor in a strong solution of Tile Doctor Remove and Go. This product is a coatings remover and was left it to soak into the stone for ten minutes so it could get a head start breaking down the dirt and old sealer.

Kerridge Sandstone Kitchen Floor During Cleaning Rawtenstall Rossendale

The solution was then agitated with a rotary buffer machine fitted with a coarse 200-grit diamond pad. This action released the dirt from the pores of the stone bringing it to the surface and turning the cleaning solution black. The grout was also given a scrub by hand to make sure it was as clean as possible. During the process the soiled solution was rinsed off the floor with water and then extracted with a wet vacuum as needed.

Kerridge Sandstone Kitchen Floor During Cleaning Rawtenstall Rossendale

After another rinse and extraction, the floor was given and acid rinse using Tile Doctor Grout Clean-up. This further cleans the stone and neutralises the pH level of the floor after the use of Tile Doctor Remove and Go which is a strong alkaline.

After another rinse with water and extraction with the wet vacuum a 400 and then 800-grit burnishing pad was run over the floor to refine the appearance of the stone following the use of the coarser pads earlier. Only water is used during this process to help with lubrication, and this turns into a creamy liquid which is rinsed and extracted after each pad.

Kerridge Sandstone Kitchen After Cleaning Rawtenstall Rossendale Kerridge Sandstone Kitchen Floor After Cleaning Rawtenstall Rossendale

The floor was dried as much as possible with the wet vacuum before being left to dry off fully overnight.

Sealing a Kerridge Sandstone Tiled Kitchen

The day after the floor was tested with a damp meter to check it was dry and then sealed with Tile Doctor X-Tra Seal which is a modern oil-based product that enhances colour and adds a slight sheen appearance that really lifts the floor. This product is an impregnator that works by soaking into the sandstone occupying the pores and thereby ensuring dirt remains on the surface where it can be easily cleaned away.

Kerridge Sandstone Kitchen Floor During Sealing Rawtenstall Rossendale

Once complete the difference was extraordinary, the natural veins in the stone were now visible and the floor was completely transformed by the work, much to the pleasure of the new owner who left the following feedback:

“I have recently moved to a lovely cottage in the country, my dream, but my stone kitchen floor was not a dream when I found that it was impossible to clean with years and years of ingrained dirt. However, this is no longer the case!! My kitchen floor looks brand new and now compliments the rest of the room. I can’t recommend Kevin highly enough; he is professional and very skilled. Thank you, Kevin.”

Kerridge Sandstone Kitchen Floor After Sealing Rawtenstall Rossendale Kerridge Sandstone Kitchen Floor After Sealing Rawtenstall Rossendale

For the aftercare cleaning of Sandstone flooring, I recommend Tile Doctor Neutral Tile Cleaner which ideal for cleaning sealed stone. It has a pH neutral formula so won’t prematurely erode the sealer like many of the stronger products you find in supermarkets.

 

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Sandstone Flagstone Kitchen Floor Restoration Ramsbottom

Sandstone Flagstone Floor Milled and Restored in Ramsbottom

I was invited to this 300-year-old building in Ramsbottom, Lancashire to look at restoring a Sandstone Flagstone floor. Despite some minor repairs over the years, it was now in very poor condition and after renovating the property outside and in the owners felt it was now time to tackle the floor. Having done their research, they decided to call Tile Doctor in to do the renovation.

Sandstone Flagstone Floor Before Restoration Ramsbottom

Having visited the property, I recommended milling the floor to remove years of wear and to reveal the new stone underneath. With old rough flagstones like this it is the only way to retain the character yet have a more serviceable floor that won’t shred mops.

Sandstone Flagstone Floor Before Restoration Ramsbottom

Happy with my recommendation and quote I was given the go-ahead to do the work.

Cleaning a Sandstone Flagstone Tiled Kitchen

I started work by taking notes of moisture readings from various areas, these base reading will be used later to understand if the floor has dried sufficiently for sealing.

To mill the floor, I started with the application of a very coarse 50-Grit DRB pad which was fitted to a weighted buffing machine and run over each flagstone several times using only water for lubrication. Once that step was completed the floor was rinsed with more water and the slurry extracted using a wet vacuum. The coarse pad removes a very thin layer of stone off the top of the flagstone leaving it smooth.

The floor was then cleaned using Tile Doctor Remove and Go which was scrubbed in using a 240-grit carbide brush. Again, the floor was rinsed and the slurry extracted as before.

The 50-Grit pad is very coarse, so the next step was to refine the appearance of the stone using finer grit milling. Using the same process as before a 100-grit milling pad was applied to the stone with water, rinsed off and then the floor vacuumed. Then the process repeated with the 200-Grit milling pad.

The final step of the restoration was to give the floor an acid rinse using Tile Doctor Grout Clean-up worked in with a 200-grit soft pad. Again, the floor was rinsed and vacuumed afterwards.

With the sandstone flagstones now cleaned I turned my attention to the old pointing which was also in bad shape and crumbling in many areas. This was removed and re-pointed with a modern breathable pointing product.

The floor was left to dry out and I returned a few days later to seal the floor which will protect it going forward from staining and ingrained dirt etc.

Sealing a Sandstone Flagstone Tiled Kitchen

Before applying any sealer, I took several moisture readings for the floor and compared them with the base readings I had taken at the start of the job. There were a few areas of concern, but I was able to resolve this with floor fans until the readings were acceptable.

I was then able to proceed with the final step of sealing the floor for which I used Tile Doctor X-Tra Seal. This sealer is a fully breathable oil-based sealer which improves the appearance of the stone and being breathable will cope with any moisture rising through the floor. It’s very important to use a breathable sealer on an old floor as it won’t have the benefit of a damp proof membrane. The sealer was left to dry and then the process repeated with a second coat.

Sandstone Flagstone Floor After Restoration Ramsbottom

The Sandstone Flagstones were completely transformed by the process and my clients were over the moon with their new floor, they even left the following feedback:

“Kevin has just completed our very tired stone flags. The restoration was faultless from the first consultation to the hard work he put into it and the aftercare advice was amazing. We can’t thank Kevin enough for his professionalism, fantastic knowledge, hard work and friendly manner. Our floor looks as a 300 year old stone floor should look, really really pleased, price was also reasonable and knowing Kevin used the best products too! We would highly recommend!!”

Sandstone Flagstone Floor After Restoration Ramsbottom

Before leaving I took time to discuss aftercare which for Sandstone, I recommended the use of Tile Doctor Neutral Tile Cleaner which is pH neutral and ideal for cleaning sealed stone.

 

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Flagstone Floor Renovation Saddleworth

1850’s Flaking Flagstone Flooring Renovated in Saddleworth

A couple from Saddleworth contacted us about their flagstone flooring which was laid throughout the ground floor in their home which was built around 1850. Since buying their home they had decided to take up the carpets and floor coverings to most of the ground floor (approx. 60sqm) to allow the floor to breathe and help with some damp issues in the walls. In addition, it would be in keeping with the house to have its original floor back in use and make a great period feature.

Flagstone Floor Before Renovation Saddleworth

With the stone covered for such a long period the main issue was ingrained dirt and grime as well as the remnants of self-levelling compound and paint. The whole floor also had flaking issues on numerous stones and was very uneven in parts.

After some discussion over the phone around the options of cleaning, stone milling, repointing, and sealing I scheduled a survey. I recommended the floor needed the render removed, stone milled (and possibly repointing) before cleaning and finally sealing. An impregnating sealer which provided a matt, colour-enhancing finish was recommended in view of the damp and animals. In addition, we suggested the use of breathable pointing.

Flagstone Floor Before Renovation Saddleworth Flagstone Floor Before Renovation Saddleworth

Whilst the work was more involved than initially anticipated, they fully understood the scale of the problems and what was needed and so decided to go ahead.

Cleaning/Repairing a Victorian Tiled Hallway Floor

Work started with the application of 50-Grit Extra Coarse Milling pads which were fitted to a weighted rotary floor machine. The pads were run over each of the rough Yorkshire flagstones to remove the top of the flaking stone and reveal new stone underneath. The process was lubricated with water and Tile Doctor Remove and Go, the water helps keep the dust down and the Tile Doctor Remove and Go helps clean up the stone. We used quite a lot of these pads to clean up the whole floor. The resultant slurry was rinsed away with water and extracted with a wet vacuum.

Flagstone Floor During Renovation Saddleworth

Once done, the process was then repeated using 100-grit and then 200-grit milling pads to improve the surface of the stone. I must give credit to Russell Taylor from Lancashire Tile Doctor for his experience and assistance on this job, an extra pair of hands were needed given the scale of the work and to speed up work given the owners were still living in the property.

We next used an acid wash Tile Doctor Grout Clean-Up, this is to counter any efflorescence salts that can be generated with floors like this that have no damp proof course. After application it was rinsed off and extracted with the wet vacuum.

After this the pointing was then redone using a modern flexible product.

Sealing a Flagstone Tiled Floor

The floor was then left to dry out for a few days before returning to seal the floor using Tile Doctor Colour Grow which is an impregnating sealer that contains a colour enhancer to bring out the natural colours in the stone. This product is also breathable which is an important consideration for old floors like this.

Flagstone Floor After Renovation Saddleworth Flagstone Floor After Renovation Saddleworth

The project went well, and the floor was completely transformed. My clients were very happy with the work and left the following feedback for us.

“Kevin and Russell did a great job on our flagstone floor. They regularly checked in with us throughout the process and worked around us being in the house most of the time with no problems! Highly recommend.”

Flagstone Floor After Renovation Saddleworth Flagstone Floor After Renovation Saddleworth

For aftercare cleaning I recommend they use Tile Doctor Neutral Tile Cleaner which is a mild yet effective tile cleaner that won’t harm the sealer.

 

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